Packaging for seeds. Stages of production of fried seeds Packaging of seeds

Seed producers in Russia. The 2020 catalog contains a rating of 60 brands representing the snack product – sunflower seeds – on the Russian market. Manufacturing supplier companies offer products in bulk without extra markups or intermediaries. The list contains well-known and large companies and new brands.

Production is established in the cities: Moscow and the Moscow region, Krasnodar, Omsk, Vidnoye, Kazan, Voronezh, etc. The list includes well-known brands: “Krutoy Oker”, “Native Spaces”, “Moscow Nut Company”, “Poboltushki”, “Agroproduct” and etc.

The assortment includes packaged and weighted seeds:

fried selected;
peeled;
from sunflower seeds, pumpkin;
dried (white and black seeds);
salty;
with flavors, etc.

Manufacturing companies offer an additional range of snacks own production: peanuts, pistachios, crackers. The product is certified and sold in durable packaging in wholesale quantities to regions of Russia, the CIS countries and the customs union. Documents and certificates available.

The enterprises are pleased to offer cooperation to dealers, wholesale buyers, owners trading business and large retail chains.

To buy a product in bulk or order a price list and prices, contact a company employee at the exhibition or by email (for the address of the sales department and the official website, see the Contacts tab). Wholesale sales, delivery by transport companies.

Packaging for seeds (sunflower, pumpkin, flax, white) - convenient bags made of matte or glossy PET, BOPP, OPP, PP film with an inner layer of PE. Product display on store shelves in small packages is carried out in a horizontal, vertical or suspended position. We will produce any type of packaging for seeds according to your order: three-seam flow pack, packaging with side folds (folds), with welded edges, vacuum bag, doy-pack with a zip lock, five-seam bag.

For hanging on an exhibition stand, there may be a cut-out hole (Euroslot) at the top of the package. It is convenient for farmers and wholesale producers of agricultural products to order packaging for seeds at competitive prices. For roasted seeds, the inner surface of the bag is decorated with a metallized or foil layer. It reliably protects the product from light, moisture and dust.

Dried seeds are packaged in bags made of different materials - thin film or thick kraft paper. Packaging of seeds is carried out using the vertical method with a dosing error of +/- 5%. At the customer's request, the packaging can be decorated with additional elements - partial or full varnishing, notches for ease of opening the package, holographic images, rounded corners. If necessary, our specialists will develop the packaging design. Bright and beautifully designed appearance a package of seeds attracts many buyers. Images, logos, texts with descriptions are applied to the film using flexographic printing technology on an eight-color flexographic machine.

To buy packaging for seeds wholesale in Moscow and find out about the price of bags and films with printing for seeds, please fill out the feedback form by clicking on the "ASK A QUESTION" button in the upper or lower right corners of the site, or call +7 495 664 51 31 .

10000 pcs
minimum print run

15 days
Printing time taking into account the finished flexo form

82%
We print all shipments ahead of stated deadlines

8 colors
maximum number of colors per package

1260 mm
maximum shaft width

Types of bags for seeds

Doy pack
(doy pack)

Possibilities:
Zip-lock installation, die-cut handle installation, euroslot installation, corner rounding, notching, display window, partial or full varnishing

Type of packaging:
Vertical

Three-seam
(flow pack)

Material composition of seed bags:

PET/PETmet/PE, PET/BOPPmet, PET/OPPmet, PET/AL/PE, APET/AL/PE, PET/PETmet/PVD, PET/CPPmet, OPP/OPPmet, BOPP/CPPmet, Kraft/BOPPmet, Kraft/ OPPmet, White paper/BOPPmet/PE, White paper/AL/PE, Kraft/CPPmet, PET/PET/PE, PET/PE, OPP/OPP, BOPP/BOPP, BOPP/CPP, Kraft/BOPP/PE, Kraft/ PE, White paper/PE, White paper/PET/PE

Possibilities:

Type of packaging:
Vertical

With side folds
(side fold)

Material composition of seed bags:

Possibilities:
Display window, partial or complete varnishing

Type of packaging:
Vertical

Sachet
(sashet)

Material composition of seed bags:

Possibilities:
Zip-lock installation, die-cut handle installation, euroslot installation, notching, corner rounding, display window, partial or complete varnishing

Type of packaging:
Vertical

Stick
(stick)

Material composition of seed bags:

Possibilities:
Installation of zip-lock, installation of die-cut handle, installation of Euroslot, notching, display window, partial or complete varnishing

2. What is flexoform?

Flexoform is a plate that is placed on the shaft of flexographic equipment to further transfer ink to the surface to be printed, thereby creating a print.

3. What types of packages exist and which one is better to choose?

There are several types of bags: doy pack, with side folds, three-seam, sachet, stick, vacuum, packaging, craft. To select future packaging, several factors should be taken into account: the type of product being packaged and its properties, consistency, methods of placement on the counter.

4. Is it possible to do everything on a turnkey basis and what is the production timeframe?

The company's capabilities allow us to implement any packaging on a turnkey basis, from developing a unique layout design to packaging and placement of packaging in special show boxes. Material production time is 30 calendar days, forming and packaging time is 10 calendar days.

In this article:

Almost every person has eaten fried sunflower seeds at least once in their life. For some people, systematically eating such a product becomes a kind of leisure activity. Why not take advantage of this human weakness and organize your own roasted sunflower seeds business?

Some entrepreneurs are confused by the extremely low selling price of the finished product. However, reality shows the opposite results. The production of roasted seeds will pleasantly surprise you with its simplicity, profitability and quick payback period.

Despite the variety of similar products on store shelves, new bright packaging continues to appear steadily.

Several organizational points

At first, you should choose the organizational and legal form of the enterprise being created. The most preferred options are:

IP (individual entrepreneur);
LLC on a simplified taxation system. In both cases, a fixed payment will have to be transferred to the state treasury, but when choosing the second option, it is also necessary to have a certain size of the authorized capital, produce a seal, develop a charter, etc.

It is advisable to choose an LLC if you have two or more partners. Individual entrepreneurs are characterized by a simplified registration procedure, accounting and reporting forms.

When registering an enterprise, you must indicate the following OKVED code:

15.33 “Processing and canning of fruits and vegetables not included in other groups.”

First of all, it is necessary to issue a sanitary and epidemiological conclusion for production(contact the Rospotrebnadzor office at the place of registration of the enterprise). To date, the mandatory certification procedure has been cancelled.

If desired, you can issue a voluntary certificate of conformity. Documentary evidence of compliance with hygienic and sanitary-ecological standards of finished products will contribute to increased demand. To obtain such a document, you must provide samples of roasted seeds and the following documents:

technical passport for seeds;
characteristics of production equipment;
certificates of state registration enterprises;
charter;
lease contract production premises.

Choosing the most preferable model of equipment for the production of fried seeds

The most popular option is the electric drum oven. It consists respectively of a drum, agitators, a thermostat, windows for removing moisture and a paddle for sampling.

Some models have additional equipment in the form of coolers. Drum furnaces that run on gas are also quite in demand. They perform all the necessary functions, while at the same time saving energy. Bottled gas is used as fuel for the furnace.

The next popular model is equipment that works on the principle of frying in a stream of hot air.

A distinctive feature of such models is a special technology in which the seeds are placed in a hopper and fried “in a fluidized bed.” The frying itself is carried out in suspension due to the operation of a pressure fan. The main advantage of such equipment is the powerful blowing of raw materials, in which all carbon particles settle in the exhaust pipe and do not mix with the finished product.

There are also models that work on the principle infrared radiation. The seeds are fried or dried using such a flow, heating only the raw materials, and not the surrounding air. Often such furnaces are characterized by a continuous operating cycle and a correspondingly high level of productivity. The equipment allows you to obtain a completely ready-to-eat and evenly fried product, in which there are no burnt particles.

The main characteristic features of the operation of such furnaces are:

energy saving;
purity production process and the resulting product at the exit;
absence of heating (carbon deposits) on the surface of the product and the walls of the oven;
natural air temperature in an industrial room;
absence of soot and burning, prompt and extremely precise adjustment of operating modes.

Such devices are ideal not only for roasting seeds, but also nuts, vegetables and even potatoes.

Another model, which is quite common in the market for the production of roasted seeds, are microwave roasting ovens. Compared to the last oven, it has many more advantages. Braziers in modern technological lines often contain the two above models. Their average cost is about 1.5 million rubles.

Without coolers, it is quite difficult to imagine the production process for the production of fried seeds.

The seeds cool down slowly, and they last a long time high temperature inside the product shell leads to a decrease in labor productivity and, accordingly, a low volume of output. Coolers will also prevent the seeds from overcooking, which in turn will contribute to the production of a quality product. There are currently two types of coolers: the conveyor type model and the open circular design with agitators. The choice of the most preferable model depends on the area of the production workshop and the operating principle of the equipment.

Polishing seeds involves cleaning them from debris and soot.

For this purpose, specialized cleaning and polishing machines are used. If it is used, there is no need to pre-wash the seeds.

Filling and packaging are the final stage of the production process. The level of consumer demand depends on the attractiveness of the seed's appearance.

The standard packaging option looks like a three-seam bag consisting of a “pillow” (two horizontal and one vertical “Euro seams”). This type of roasted seeds is provided by filling and packaging machines that have a volumetric or weight dispenser.

Let's consider some aspects of equipment operation

Roasted sunflower seeds are poured into the storage hopper of the filling machine, then they are fed into the dispenser, where the required doses are separated and the packaging is formed. The key factor when choosing equipment is the productivity of the installation, namely the number of packages produced per minute. It is also desirable to have a function for changing to a different package size in case of production need and a different dosage of the product. Thus, a universal device will allow you to achieve efficiency and high productivity. In conditions of limited financial capabilities, you can purchase a semi-automatic packaging machine without a dispenser (bag former and sealer).

To work with such equipment it is necessary to use two operators. One - using a measuring cup, pours in the required amount of the finished product, and the second - measures a certain section of the bag, seals it, cuts it off using a semi-automatic machine and puts packs of sunflower seeds into cardboard boxes (large bags).

Roasted sunflower seeds production technology

The following stages of production of roasted seeds are distinguished:

calibration;
salting, washing and cleaning;
frying;
cooling;
package.

The calibration stage involves separating large seed grains from small ones. The raw materials are also cleaned from debris. For such purposes, special calibrating machines or vibrating sieves are used, which perform the function of dividing the original product into several fractions.

In the process of choosing technological equipment for washing seeds, special attention should be paid to its productivity, the desired level of which should reach 100-150 kg/hour.

The sinks have a tunnel type design, differing in functions:

top watering;
top and bottom watering (for thorough washing of seeds);
with one or two heaters at the outlet.

Salting the product is necessary when making salted seeds. The coating drum, which is also sometimes called an additive adding machine, is responsible for this function. Often, such equipment is used in conditions of high productivity and in companies of impressive size.

The direct frying process is carried out using a variety of ovens, which are intended for bulk products. A calibrated seed is poured into the oven, which will be roasted for one hour. At the same time, operators must visually monitor the quality, if necessary, turning off the rotation drive of the equipment drum. If the result is satisfactory, the worker turns off the burner, places a container for the finished product under the drum, and pours the fried seed into it. After this, it is the turn of a new batch of raw materials for immediate production.

Constantly setting a certain amount of time (for example, 1 hour) is possible when performing following conditions roasting:

identical burner fire (regulated by tap or reducer);
the seed must have the same level of moisture;
same ambient temperature.

Cooling of the finished sunflower seed occurs in a special apparatus, thanks to which labor productivity significantly increases. Then, using a packaging machine, the seeds are packaged.

Business plan for the production of roasted seeds

Choosing a production facility

The set of requirements for the premises for the production of fried seeds are similar to the requirements for buildings in which any food products are produced. It is necessary to comply with construction and sanitary standards and implement fire safety measures. On the area of the production premises (at least 60 m²) there will be a workshop and warehouses for temporary storage of raw and finished products. Reliable protection from rodents is also necessary: for this, the floor is concreted and iron doors are installed. The production workshop may be located outside the city. In this case, the rent will be much more affordable, amounting to about 6,000 rubles.

Raw material costs:

the cost of 1 ton of raw seeds is 22,000 rubles (including transport costs);
1 kg. packaging film – 150 rubles.

We are recruiting staff

Two auxiliary workers can operate the roasted sunflower seeds production line. One will combine his immediate responsibilities with monitoring the implementation of technical conditions. The second operator can act as an agent for the supply of raw materials and sales of finished products.

The monthly wage fund is 10,000 rubles.

Automation

The cheapest option for the production of roasted packaged seeds is to organize the production process using the following equipment:

gas machine for frying seeds - 33,000 rubles;
cooler (with cleaning function) – 32,000 rubles;
packaging complex – 45,000 rubles.

Total – 110,000 rubles.

Let's calculate the cost of 1 package of seeds weighing 50 grams:

cost 50 gr. sunflower seeds – 1.10 rubles (at the rate of 1 kg of raw sunflower seeds – 22 rubles);
1 package for packaging - 0.3 rubles (at the rate of 1 kg of film for 150 rubles for 500 bags);
work of operators for roasting, calibrating and packaging the product for 1 package of seeds - 0.36 rubles;
costs for electricity, rent and gas - 0.69 rubles;
costs for public utilities(electricity, gas, water) – 0.03 rubles (for 1 pack of seeds).

Thus, the cost of packing fried seeds will be: 1. 10 +0.3+ 0.36+ 0.69= 2.45 rubles.

The declared equipment has the ability to fry and pack 1800 bags of 50g each per shift (90 kg).

Thus, in 22 working days the monthly output will be 39,600 packages of the finished product (1 ton 980 kg).

The retail price of one package is 16 rubles -20% (VAT) = 12.80 rubles.

Thus, the income from 1 bag will be equal to: 12.80 – 2.45 = 10.35 rubles. Revenue for the sale of roasted seeds per month will be: 10.35 rubles. x 39,600 pcs. = 409,860 rubles.

Total costs for monthly production are 97,020 rubles (2.45 rubles x 39,600 rubles). Gross annual profit (revenue - cost - equipment costs) = 409,860 rubles. –97,020 rub. – 110,000 rub. = 202,840 rub.

Profit after tax (15%) – 172,414 rubles (net profit).

The profitability ratio (net profit/revenue) will be 85%. Thus, subject to 100% sales of products and the absence of unplanned costs, the equipment will pay for itself in the first month, bringing profit 172,414 rubles.

Deciding on sales channels

Better stimulation of consumer demand is the application of an innovative idea that will distinctive feature from competitors. For example, you can put a folding bag for husks or some kind of flavor (with the taste of bacon, cheese, etc.) in the package. If desired, the consumer will be able to open the package and enjoy a familiar product with their favorite flavor.

The good tradition of adding extra product to the packaging has become incredibly popular. People purchased dozens of packs in hopes of finding a gold pendant or large bill. Even an ordinary candy inside the package will be a pleasant surprise for people of all ages. Advertising in the media, billboards around the city, etc. require a certain expense item, but they will soon justify themselves with product recognition and a significant expansion of the clientele.

So, you have come to the final part of the production process - packaging and packaging of seeds. And we will help you with this. After all, the level of consumer demand depends on the attractiveness of the appearance of the packaged product. But don’t forget about the quality of the seeds themselves. This is a bulk product and can be easily handled by both a linear weight dispenser and a volumetric rotary dispenser. The following packaging materials are used on our packaging machines: heat-sealable films based on BOPP and their combinations, HDPE, laminated and duplicated films based on PP and HDPE. We can also offer you packaging of seeds in a gas environment using the barrier properties of the film. about how it works.
Packaging options:

Packing seeds in a bag with a flat bottom and boiled edges

Premium bag for a high-quality, expensive product. The package has all the properties of a regular pillow package for storing a product, plus a significant gain in appearance. You can make a Euroslot. The bag with edges is formed from a roll of film and has three seams. The vertical seam is hidden in one of the faces. The line can be fully automated through the use of a transport system.

additional equipment:

Feeder hopper for supplying bulk products to the loading conveyor.
Loading conveyor for lifting and feeding bulk products into the receiving hopper of the dispenser.
Compressor for maintaining the working pressure of compressed air.

Packaging seeds in a pillow bag

This, one might say, is a classic version of packaging seeds, not counting grandma’s little bags. Such packaging not only allows you to preserve the taste of the product long time, but also has an attractive appearance if the pattern design is used correctly. In order for the bag to be hung on the counter at the cash register, the Euroslot option is installed.

Prices are indicated for the minimum equipment, see detailed description

Photo	Name	Peculiarities	Speed	Price
	Machine TK 055.00.000.1.1	Single-line dispenser. Roller broach. Films up to 500 mm.	20	700 000
	Machine TK 055.00.000.2.1	Double stream dispenser for bulk products. Films up to 500 mm. Caterpillar broach. Pneumatic drive.	40	860 000
	Machine TK 055.00.000.3.1	Three-stream dispenser. Pneumatic drive. Caterpillar broach. Film width up to 500 mm.	45	1 000 000
	Machine TK 055.00.000.4.1B	Four-stream counter dispenser. Shortened trays. Pneumatic drive. Films up to 500 mm.	55	1 290 000
	Machine TK 055.00.000.4.1KV	Four-stream counter dispenser with an additional set of buckets. Shortened tray.	60	1 390 000
	Semi-automatic TK 053.00.000.80	Automatic film advance along a photo mark or a specified length. Ready package in one operator action. Electric drive. Network 220 V.	20	490 000
	Semi-automatic TK 053.00.000.90	Manual film advance. Electric drive. 220 V network. Ready-made package in two operator steps	12	350 000
	Semi-automatic TK 053.20.000	Manual film advance. Electric drive. 220 V network. Shortened dispenser tray. Ready package in two operator steps.	12	325 000

To create a packaging line, filling and packaging machines can be equipped with additional equipment:

TK 057 - for working with wide films up to 900mm;

4G - packaging in a tetrahedral bag with boiled edges;

K - additional set of buckets to increase productivity;

MG - multihead combination weigher;

MK - multi-component dispenser;

C - volumetric cup dispenser;

TK 055.00.000.X.Y - the dispenser has X streams, Y cascades (2 cascades for lump, small-piece products);

Ш - volumetric screw dispenser;

E - electric drive, no compressor needed, recommended for scales up to 500 grams.

Roasted sunflower seeds - delicious and useful product, which almost everyone loves.

Today there is a huge number of similar products on the market, but despite this, the production of fried seeds still remains relevant.

However, the quality declared by manufacturers does not always satisfy consumers. Some seeds turn out to be poorly washed, others are over-salted.

What the article is about:

How much money do you need to start producing roasted seeds?

Any businessman with a starting capital of 700 thousand rubles or more can enter this market segment if he really wants to.

What equipment to choose for making fried seeds

Start-up capital will be enough to purchase a production facility lines with a capacity of 50 kilograms of seeds per hour. It consists of such elements as an oven for frying raw materials, a packaging machine and a cooler-cleaner.

How to start a roasted sunflower seeds business

To service the line it will be necessary to employ 4-5 workers.

A businessman must also include in the budget of the project being implemented the cost of renting production premises.

If there is more impressive investment capital (from 3 million rubles), an entrepreneur can purchase an automated roasted sunflower seeds production line with a capacity of 200 kilograms per hour.

In this case, it will be possible to increase sales volumes and potential business profits.

In addition, 2 employees will be able to service such a line, which will significantly reduce wage costs.

An important stage in organizing the production process is the search for suppliers of raw materials.

The taste characteristics of the finished product and the level of sales will depend on this.

It is advisable to make several test purchases from different suppliers of sunflower seeds and choose the most optimal option.

You can purchase raw materials on agricultural websites.

The cost of sunflower seeds, as a rule, does not exceed 30 rubles per kilogram. When frying, the raw material loses about 10% of its weight.

However, the production of roasted seeds is considered a profitable business area. The market value of finished products is about 100 rubles per kilogram.

In a business like this, you need to carefully think through all the details.

It is necessary to organize cooperation with an experienced designer who will come up with an interesting design for packages of roasted seeds, create a company logo and offer options for unusual names.

In addition, it makes sense to hire a marketer who will develop methods for stimulating sales.

How much can you earn from the production of fried sunflower seeds?

With a well-developed marketing strategy, the profit of such an enterprise can reach 1 million rubles per month.

What OKVED code must be indicated when registering a business producing fried seeds?

In the application for registration of activities you will need to indicate the OKVED code. In this case, OKVED 15.33 is suitable, which concerns the processing and canning of vegetables and fruits that are not included in other groups.

What documents are needed to open a business producing roasted seeds?

A business can be registered both as an individual entrepreneur and as an LLC. The second option has a more extensive package of documents, but beginning entrepreneurs have advantages that allow them to pay a fixed payment as tax.

Which taxation system to choose for registering a business for the production of fried seeds

When registering, you should choose the simplified taxation system. It is much more convenient than OSNO and more attractive for entrepreneurs. You can pay 6% of income or 15% at the “income minus expenses” rate.

Do I need permission to open a business producing roasted seeds?

To organize the production of roasted seeds, you do not need any special permits. You can get a product certificate. Its presence is not necessary, but it will give certain advantages over competitors and make the product more attractive.

Technology for preparing fried seeds

The production of roasted sunflower seeds is one of the simplest. Therefore, there is high competition in this area. The technology is as follows. First, the seeds are discarded. Then they are washed, sometimes peeled. After this comes the frying process itself. Then the seeds are cooled and packaged.

For beginners in the production of roasted sunflower seeds

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